We investigated proton conductivity and the permeability of monovalent cations across sulfonated mesoporous membranes (SMMs) prepared with well-defined pore sizes and adjustable sulfonic acid content. Mesoporous membranes with three-dimensionally continuous pore structure were produced by the polymerization-induced microphase separation (PIMS) process involving the reversible addition–fragmentation chain transfer (RAFT) copolymerization of styrene and divinylbenzene in the presence of a polylactide (PLA) macrochain transfer agent and subsequent PLA etching. This allowed us to control pore size by varying PLA molar mass. Postsulfonation of the mesoporous membranes yielded SMMs whose pore structure was retained. The sulfonic acid content was adjusted by reaction time. While proton conductivity increased with increasing ion exchange capacity (IEC) without noticeable dependence on the pore size, ion permeability was strongly influenced by the pore size and IEC values. Decreasing pore size and increasing IEC resulted in a decrease in ion permeability, suggesting that ions traverse across the membrane via the vehicular mechanism, through the mesoporous spaces filled with water. We further observed that the permeability of the vanadium oxide ion was dramatically suppressed by reducing the pore size below 4 nm, which was consistent with preliminary vanadium redox flow battery data. Our approach suggests a route to developing permselective membranes by decoupling proton conductivity and ion permeability, which could be useful for designing separator materials for next-generation battery systems.

We report the preparation of hierarchically porous polymers containing fully interconnected and controlled micro-, meso-, and macropores, where a hyper-cross-linked microporous polymer skeleton forms a reticulating mesoporous wall that supports a highly porous macropore framework. These materials provide high specific surface area and >90% porosity, useful for rapid sorption of organic molecules.

Microcapsules with nanoporous membranes can regulate transmembrane transport in a size-dependent fashion while protecting active materials in the core from the surrounding, and are thereby useful as artificial cell models, carriers for cells and catalysts, and microsensors. In this work, we report a pragmatic microfluidic approach to producing such semipermeable microcapsules with precise control of the cutoff threshold of permeation. Using a homogeneous polymerization mixture for the polymerization-induced microphase separation (PIMS) process as the oil phase of water-in-oil-in-water (W/O/W) double emulsions, a densely cross-linked shell composed of a bicontinuous nanostructure that percolates through the entire thickness is prepared, which serves as a template for a monolithic nanoporous membrane of microcapsules with size-selective permeability. We demonstrate that the nanopores with precisely controlled size by the block polymer self-assembly govern molecular diffusion through the membrane and render manipulation of the cutoff threshold.

We report on the phase separation behaviors of polymerization mixtures containing a polylactide macro-chain transfer agent (PLA-CTA), styrene, divinylbenzene, hydroxyl-terminated PLA (PLA-OH), and a molecular chain transfer agent which enable the ability to tune the pore size of a cross-linked polymer monolith in a facile manner. Cross-linked monoliths were produced from the mixtures via reversible addition-fragmentation chain transfer (RAFT) polymerization and converted into cross-linked porous polymers by selective removal of PLA while retaining the parent morphology. We demonstrate that pore sizes are tunable over a wide range of length scales from the meso- to macroporous regimes by adjusting the ratio of PLA-CTA to PLA-OH in the reaction mixture which causes the phase separation mechanism to change from polymerization-induced microphase separation to polymerization-induced phase separation. The possibility of increasing porosity and inducing simultaneous micro- and macrophase separation was also realized by adjustments in the molar mass of PLA which enabled the synthesis of hierarchically meso- and macroporous polymers.

We report synthesis of hierarchically porous polymers (HPPs) consisting of micropores and well-defined 3D continuous mesopores by combination of hyper-cross-linking and block polymer self-assembly. Copolymerization of 4-vinylbenzyl chloride (VBzCl) with divinylbenzene (DVB) in the presence of polylactide (PLA) macro-chain-transfer agent produced a cross-linked block polymer precursor PLA-b-P(VBzCl-co-DVB) via reversible addition–fragmentation chain transfer polymerization. A nanoscopic bicontinuous morphology containing PLA and P(VBzCl-co-DVB) microdomains was obtained as a result of polymerization-induced microphase separation. While a basic treatment of the precursor selectively removed PLA to yield a reticulated mesoporous polymer, hyper-cross-linking of the precursor by FeCl3 generated micropores in the P(VBzCl-co-DVB) microdomain via Friedel–Crafts alkylation and simultaneously degraded PLA to produce the HPP containing micropores in the mesoporous framework. The mesopore size of the HPP could be precisely controlled from 6 to 15 nm by controlling the molar mass of PLA. We demonstrate acceleration in adsorption rate in the HPP compared to a hyper-cross-linked microporous polymer.