We developed a block polymer-based synthetic route to sulfonated porous composites (SPCs) with precisely controlled nanopore size. By reducing the pore size to <4 nm and introducing a high density of surface sulfonic acid, the permeation of vanadium ions was effectively suppressed. We employed a polymerization-induced microphase separation (PIMS) process, in which a polyethylene fiber mat impregnated with a liquid polymerization mixture was spontaneously transformed into a fiber-reinforced and cross-linked block polymer membrane. Selective etching and sulfonation then produced the target composite membrane. In a vanadium redox flow battery (VRFB) cell, an SPC with 3.6 nm-sized mesopores, 109 m2 g–1 of specific surface area, and 0.3 mL g–1 of mesoporosity outperformed a Nafion 212 membrane of similar thickness, providing higher proton conductivity and much lower vanadium permeability. Thanks to the composite reinforcement, the membrane demonstrated remarkably enhanced mechanical stability. The SPC membrane could be successfully operated up to 300 cycles. Compared with Nafion 212, the SPC exhibited higher energy efficiencies (EEs) and higher discharge capacity retention. These results suggest the promise of block polymer-based permselective membranes in advanced battery applications.

We investigated proton conductivity and the permeability of monovalent cations across sulfonated mesoporous membranes (SMMs) prepared with well-defined pore sizes and adjustable sulfonic acid content. Mesoporous membranes with three-dimensionally continuous pore structure were produced by the polymerization-induced microphase separation (PIMS) process involving the reversible addition–fragmentation chain transfer (RAFT) copolymerization of styrene and divinylbenzene in the presence of a polylactide (PLA) macrochain transfer agent and subsequent PLA etching. This allowed us to control pore size by varying PLA molar mass. Postsulfonation of the mesoporous membranes yielded SMMs whose pore structure was retained. The sulfonic acid content was adjusted by reaction time. While proton conductivity increased with increasing ion exchange capacity (IEC) without noticeable dependence on the pore size, ion permeability was strongly influenced by the pore size and IEC values. Decreasing pore size and increasing IEC resulted in a decrease in ion permeability, suggesting that ions traverse across the membrane via the vehicular mechanism, through the mesoporous spaces filled with water. We further observed that the permeability of the vanadium oxide ion was dramatically suppressed by reducing the pore size below 4 nm, which was consistent with preliminary vanadium redox flow battery data. Our approach suggests a route to developing permselective membranes by decoupling proton conductivity and ion permeability, which could be useful for designing separator materials for next-generation battery systems.

Interfacial polymerization of an acid chloride-containing block polymer and a multivalent amine in the presence of a macroporous support was explored as a means to generate a nanoporous thin film composite (TFC) membrane potentially useful for ultrafiltration. When polylactide-b-poly(styrene-co-vinylbenzoyl chloride) (PLA-b-P(S-co-VBC)) in an organic phase and m-phenylenediamine (MPD) in an aqueous phase were used as the reactive block polymer and the amine, respectively, a block polymer thin film was successfully formed on a polysulfone support. This nanostructured film could be converted into a nanoporous layer by subsequent PLA etching under mild basic conditions. While most organic solvents used to dissolve PLA-b-P(S-co-VBC) damaged the support and decreased permeability of the resulting membrane, use of a mixture of methyl isobutyl ketone and acetonitrile produced a TFC membrane with high permeability.